30 Cubic Meter Block Production Line
Simple manual equipment, suitable for small-scale production or investors with limited budgets. Simple operation with easy learning curve; occupies 200-500㎡ space, with flexible adjustment based on output.
50 Cubic Meter Block Production Line
The production line includes core equipment such as a foaming machine, a feeding and metering system, and a single-channel rotary flat-cutting machine.
100 Cubic Meter Block Production Line
This standard version of the 100 cubic meter block production line is highly automated and suitable for small-scale block production needs.
200 Cubic Meter Block Production Line
The standard version of the 200 cubic meter block production line is suitable for the production needs of small and medium-sized building materials enterprises.
Hengde provides complete EPS lightweight concrete block production line solutions for manufacturers producing cement-based lightweight and self-insulating blocks with EPS particles (expanded polystyrene granules) as a lightweight aggregate.
This is not a conventional EPS foam molding machine used to manufacture pure expanded-polystyrene packaging blocks or insulation foam sheets. In Hengde's production system, EPS particles are incorporated into a cement-based lightweight material system and processed through batching, metering, mixing, molding, cutting, handling and palletizing to manufacture lightweight building blocks.
Production capacities from 30m³/day to 200m³/day are available for different investment budgets, factory sizes and automation requirements.
Hengde can provide equipment configuration, factory layout planning, installation guidance, commissioning and operator training for new factories and production-line upgrades.
Explore our 30m³ EPS Block Line, 50m³ EPS Block Line, 100m³ EPS Block Line and 200m³ EPS Block Line.
An EPS lightweight concrete block production line is an integrated manufacturing system used to produce lightweight cement-based blocks containing expanded polystyrene particles.
Instead of molding EPS beads into a pure foam block, the EPS particles become part of the lightweight concrete mixture.
Depending on the customer's production formula and local raw material conditions, the material system may include:
Cement
EPS particles / polystyrene granules
Water
Sand or mineral fillers
Fly ash or other suitable supplementary materials
Foaming components where required by the selected process
Approved additives according to the target product formula
The exact formulation should be determined according to required block density, compressive strength, thermal performance, local raw materials and applicable building standards.
For customers producing non-EPS aerated lightweight blocks, see our Non-Autoclaved Aerated Concrete Block Production Line.
This distinction is particularly important when sourcing equipment.
| Equipment Type | EPS Lightweight Concrete Block Production Line | Conventional EPS Foam Block Machine |
|---|---|---|
| Main Product | Cement-based lightweight building block | Expanded polystyrene foam block |
| EPS Function | Lightweight aggregate in the concrete matrix | Primary molded material |
| Typical Binder | Cement-based system | No cement binder |
| Manufacturing Process | Batching, mixing, molding, cutting and handling | EPS pre-expansion, molding and steam processing |
| Main Application | Lightweight building wall materials | Insulation foam, packaging and EPS sheets |
| Hengde Page Focus | Yes | No |
If you are looking for machinery that mixes EPS particles with cement-based materials to manufacture lightweight construction blocks, this is the correct production line category.
Hengde offers different configurations according to market demand, investment budget, available workshop space and required automation.
| Production Line | Capacity Positioning | Recommended For |
|---|---|---|
| 30m³ EPS Block Production Line | Entry-level | Small plants, pilot projects and lower initial investment |
| 50m³ EPS Block Production Line | Small / medium | Manufacturers moving from manual to organized production |
| 100m³ EPS Block Production Line | Medium | Commercial block factories requiring higher automation |
| 200m³ EPS Block Production Line | Higher output | Established building-material manufacturers |
Production-line configuration should not be selected only by nominal daily capacity.
Before choosing a model, Hengde recommends confirming:
Expected daily sales volume
Finished block dimensions
Target block density
Required product strength
Local raw materials
Factory area
Labor cost
Automation requirement
Future expansion plan
This helps avoid both under-capacity and unnecessary equipment investment.
The 30m³ EPS Block Production Line is suitable for customers entering lightweight building-material manufacturing with a relatively compact production setup.
It can be considered for:
New market validation
Small regional block factories
Lower initial investment
Limited workshop space
Semi-manual or entry-level production configurations
The existing Hengde configuration uses a spliced mold system and is designed around relatively simple operation and flexible production planning.
This type of plant is particularly useful when local demand has not yet justified a highly automated large-capacity installation.
The 50m³ EPS Block Production Line moves toward a more complete manufacturing configuration.
A typical Hengde system includes equipment such as:
Screw feeder
Belt conveyor
Powder metering system
Water metering system
Physical foaming machine
Air compressor
EPS special mixer
CNC cutting machine
Clamping equipment
PLC control cabinet
Mold system
This production scale is suitable for manufacturers that require better control of material preparation and cutting while keeping investment and operation relatively manageable.
The 100m³ EPS Lightweight Concrete Block Production Line is designed for manufacturers requiring a higher level of process integration.
The existing Hengde configuration includes:
Raw material feeding
Powder and water metering
Foaming equipment
Air compressor
EPS mixing system
Mold system
Automatic demolding
CNC vertical cutting
Peeling
Blank stacking
Automatic palletizing
Mold return
Pouring line
Automatic feeding and discharge
PLC control
The reference 100m³/day configuration uses a 1220 × 1220 × 630 mm cake size and requires approximately 5–7 operators, depending on final project configuration and actual production organization.
It is suitable for building-material manufacturers that need more organized material flow and reduced dependence on manual transfer between production stages.
For established manufacturers, the 200m³ EPS Lightweight Concrete Block Production Line provides a higher-output configuration with additional automation and material-handling equipment.
The existing system includes:
Dual screw feeding
Powder and water metering
Physical foaming equipment
EPS special mixing
Double-head gantry vertical cutting
Peeling
Automatic demolding
Automatic palletizing
Blank stacking
Multiple ferry cars
Mold return line
Pouring line
Automatic feeding and discharge
PLC control
The reference Hengde configuration is designed for approximately 200m³/day output and uses a larger-scale handling and cutting system.
It is intended for manufacturers with established local demand, distributors requiring consistent supply, or construction-material factories expanding beyond smaller production lines.
A complete line connects multiple manufacturing stages instead of operating as separate standalone machines.
Cement, mineral materials and other ingredients are transferred to the production system according to the selected formulation.
Reliable material feeding is important because inconsistent raw material supply can affect subsequent batching and mixing.
Hengde also supplies standalone Feeding Systems for factory upgrades and individual equipment projects.
The batching system controls the quantities of powder materials, water and other components.
For EPS lightweight concrete, this stage is especially important because lightweight EPS particles behave very differently from heavier cementitious materials.
Correct proportioning is necessary to maintain repeatable material density and finished block quality.
EPS particles have very low bulk density compared with cement and mineral fillers.
Poor mixing can result in:
EPS particle segregation
Floating particles
Uneven material distribution
Inconsistent block density
Variation between production batches
The mixer therefore needs to be configured for lightweight aggregate distribution rather than treated as a conventional heavy concrete mixer.
Hengde production lines use dedicated mixing equipment matched to the selected lightweight block process.
After mixing, the prepared material is transferred into molds.
Mold configuration is selected according to:
Cake dimensions
Finished block dimensions
Cutting method
Daily production capacity
Factory workflow
Correct coordination between mixing output and mold circulation is important for continuous production.
The formed cake must reach an appropriate condition before it is transferred to the cutting process.
Demolding too early may cause deformation, while excessive waiting can affect production-cycle efficiency and cutting conditions.
The production layout should therefore coordinate mixing, pouring, setting, demolding and cutting capacity.
The formed cake is cut into required block specifications.
Depending on production capacity and mold format, Hengde provides single-head and multi-head CNC cutting configurations.
For more information about individual cutters, see our CLC & Foam Concrete Block Cutting Machines.
High-precision cutting helps manufacturers maintain consistent finished block dimensions and allows different block thicknesses to be produced from the same production system.
After cutting, blocks are transferred to subsequent handling, curing support, stacking or packaging processes according to the selected production configuration.
Higher-capacity plants can incorporate:
Ferry cars
Clamping systems
Automatic transfer lines
Blank stacking machines
Automatic palletizing equipment
Mold return systems
Explore more Lightweight Block Manufacturing Machines if you need individual equipment for an existing factory.
The biggest process difference between ordinary concrete and EPS lightweight concrete is the density difference between the materials being mixed.
EPS particles are extremely light compared with cementitious powder and water.
If material proportioning and mixing are poorly controlled, manufacturers may experience:
Uneven EPS distribution
Variations in block density
Unstable finished product performance
Particle segregation
Inconsistent surface condition
Production batches that behave differently during cutting
For this reason, buyers should not evaluate an EPS concrete block plant only by total motor power or nominal production capacity.
A technical proposal should also consider:
EPS particle characteristics + cementitious formulation + mixing method + cake size + target density + cutting process + curing method.
Depending on the production formula and equipment configuration, the production line can be used for manufacturing cement-based lightweight block products such as:
EPS lightweight concrete blocks
EPS self-insulating blocks
Polystyrene particle concrete blocks
Lightweight insulation blocks
Energy-saving wall blocks
Other compatible cement-based lightweight blocks
These products can be used for appropriate building wall applications according to local product standards and engineering requirements.
The production equipment itself does not determine whether a finished product meets a particular building standard. Final product performance must be verified according to the selected raw materials, formulation, production process and applicable local testing requirements.
Hengde supplies both EPS particle block equipment and non-autoclaved aerated concrete equipment, but the two pages should be selected according to your actual product.
| Requirement | EPS Lightweight Concrete Block Line | NAAC Block Production Line |
|---|---|---|
| Lightweight Component | EPS particles incorporated into cement-based material | Aerated pore structure |
| Core Search Intent | EPS cement block / EPS lightweight block | NAAC / non-autoclaved aerated concrete |
| Main Product Focus | EPS self-insulating lightweight block | Lightweight aerated concrete block |
| Production Line | EPS Block Production Line | NAAC Block Production Line |
If you have not yet decided which block technology is more suitable for your market, Hengde can evaluate the project according to local raw materials, target density, block specifications, product standards, energy conditions and investment budget.
Existing manufacturers do not always need to replace the complete factory.
Upgrade the mixing section
Improve material metering
Replace an old cutting machine
Add automatic palletizing
Improve mold circulation
Reduce manual handling
Expand one production bottleneck
View our Block Manufacturing Machines for standalone equipment.
Establishing a new EPS lightweight block factory
Relocating an existing production facility
Moving from manual to organized commercial production
Expanding capacity significantly
Requiring coordinated PLC control and material transfer
Planning a complete factory layout from the beginning
See all Lightweight Block & Wall Panel Production Lines.
A production-line project involves more than supplying machinery.
Depending on project scope, Hengde can support:
Equipment is selected according to capacity, raw materials, finished block size and automation requirements.
Machine positions and material flow can be planned according to available factory dimensions.
Technical support can be provided for equipment installation, commissioning and production preparation.
Learn more about our Installation & Training Service.
Training can cover equipment operation, control systems, routine maintenance, troubleshooting and production-process management.
Local raw material conditions can be considered during production preparation and commissioning.
Hengde provides maintenance guidance, remote technical support, equipment optimization and upgrade assistance.
Learn more about After-Sales Support.
Do not automatically choose the largest line that fits the investment budget.
A production plant should match realistic local demand.
You are entering a new market
Sales demand is still being validated
Investment needs to be controlled
Local labor cost is relatively low
Factory space is limited
You already have stable block orders
You supply large construction projects
Labor reduction is important
Your distribution network is established
Production bottlenecks already exist
Future demand is relatively predictable
Hengde can also discuss staged capacity expansion so that the initial investment better matches the development stage of the local market.
Production configurations are available for different investment stages, from smaller 30–50m³ class plants to 100m³ and 200m³ commercial lines.
Hengde supplies equipment for feeding, metering, mixing, molding, demolding, cutting, transfer and palletizing.
Customers can purchase a complete line or individual machines to improve an existing plant.
Equipment configuration can be coordinated with available workshop space and material flow.
Support is available for production-line installation, commissioning and operator training.
Hengde provides maintenance guidance, troubleshooting and production-line upgrade support after installation.
It is a manufacturing system that uses EPS particles as a lightweight component within a cement-based material system to produce lightweight building blocks. It normally includes material feeding, batching, mixing, molding, cutting, handling and other production equipment.
No. A conventional EPS foam molding machine produces predominantly expanded-polystyrene foam products. Hengde's EPS lightweight concrete block line is designed for cement-based building blocks containing EPS particles.
Hengde currently provides production configurations including 30m³, 50m³, 100m³ and 200m³ production-line models.
The specific formula depends on the target product. A typical cement-based EPS lightweight system can involve cement, EPS particles, water and selected mineral materials or additives. The final formulation should be determined according to local materials and target product performance.
Yes. Mold and cutting configurations can be selected according to required finished block dimensions. Provide your required length, width and thickness during project evaluation.
Yes. Existing factories can purchase individual equipment. Explore our Machines section for feeding, mixing, cutting, demolding and handling equipment.
Yes. Hengde provides installation and training support for production-line projects according to the agreed project scope.
Yes. Send your factory dimensions, required capacity, block specifications, raw materials and automation requirements so that the equipment arrangement can be evaluated.
If you are planning to manufacture EPS lightweight concrete blocks, EPS self-insulating blocks or polystyrene-particle cement blocks, Hengde can configure a production line according to your target capacity, block specifications, raw materials, factory space and automation requirements.
For a faster technical proposal, send us:
Target Capacity + Block Size + Target Density + Raw Materials + Factory Layout + Project Country
Compare the available 30m³, 50m³, 100m³ and 200m³ EPS block production configurations, or contact Hengde for a customized project quotation.
HOW CAN WE HELP YOU?
We can provide free design and research of different solutions based on your detailed needs. If you need any assistance before making a final decision, please feel free to contact us at any time. We are happy to add value to you!
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No. 25 Fulian Road, Fu'an Industrial Zone, Foshan City
(LUCA Authorized Cooperation Base in Germany)
