Lightweight Block Production Line

200 Cubic Meter Block Production Line

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Scene Description

The standard version of the 200 cubic meter block production line is suitable for the production needs of small and medium-sized building materials enterprises.


Turnkey High Capacity AAC Plant for Industrial-Scale AAC Manufacturing

Hengde provides the 200m³/Day AAC Block Production Line, a fully integrated Turnkey High Capacity AAC Plant designed for large-scale manufacturers, industrial building material factories, EPC contractors, and infrastructure development projects.

This system is engineered for continuous, high-output AAC production with strong automation integration, stable quality control, and optimized labor efficiency.

It is widely used for manufacturing:

  • aerated concrete blocks (AAC blocks)

  • homogeneous self-insulating blocks

  • ceramsite (expanded aggregate) blocks

  • energy-efficient wall materials


Why Choose a 200m³/Day AAC Block Production Line

As the demand for prefabricated construction and energy-efficient building materials increases, manufacturers need:

  • higher production capacity

  • lower labor dependency

  • stable mass production quality

  • efficient factory operation

  • turnkey industrial solutions

The Turnkey High Capacity AAC Plant is designed to meet these requirements by combining automation, efficiency, and scalable industrial design into one complete production system.


Basic Parameters

Core Equipment of 200m³/Day Turnkey AAC Plant

Serial NumberNameEquipment model, specifications, and related parameters (length, width, height) Unit: MMNumber of devicesPower of a single machine
(kw)
Gross power
(kw)
Source of equipmentNotes
1-1Screw feederHDSL-001 Size: φ219mm*6M211.0022.00HaiZhiHui Machine200 Cubic Meter Block Production Line
1-2Power Metering SystemHDFL-001Size: 1.2m*1.5m*1.4m10.550.55HaiZhiHui Machine200 Cubic Meter Block Production Line
1-3Water Metering SystemHDSL-001Size: φ1m*1.4m10.550.55HaiZhiHui Machine200 Cubic Meter Block Production Line
1-4Physical Foaming MachineHDWF-001Size: 1100*700*100017.507.50HaiZhiHui Machine200 Cubic Meter Block Production Line
1-5Belt ConveyorHDPD-001Length: 9m12.202.20HaiZhiHui Machine200 Cubic Meter Block Production Line
1-6Matching Metering for ConveyorHDSS-001Measuring
hopper size1000×1000×1000
10.550.55HaiZhiHui Machine200 Cubic Meter Block Production Line
1-7Screw air compressorHDKY-001
Size: 1500*500*2000mm, gas tank0.8cubics*1
115.0015.00HaiZhiHui Machine200 Cubic Meter Block Production Line
1-8Operation Platform (DO NOT Supply)Size: 6000*6400*26001

Customers provide drawings from manufacturers200 Cubic Meter Block Production Line
1-9Special mixerEPSJB-1 Size: 18000*1200*1200122.0022.00HaiZhiHui Machine200 Cubic Meter Block Production Line








2-1Double-Heads Gantry Vertical cutting machineHDAW-002 Size: 8m*3.1m*3.9m120.9020.90HaiZhiHui Machine200 Cubic Meter Block Production Line
2-2Peeling MachineHDQP-001 Size: 2m*1.5m*1.85m122.0022.00HaiZhiHui Machine200 Cubic Meter Block Production Line








3-1Demold Hanger MachineHDFG-001 Size: 4.8m*4.2m*2.5m15.005.00HaiZhiHui Machine200 Cubic Meter Block Production Line
3-2Auto-Palletizing machineHDDB Size: 4.8m*3.1m*3.6m15.505.50HaiZhiHui Machine200 Cubic Meter Block Production Line
3-3Embryo Stacking machineHDYUK-A01 Size: 4.2m*2.5m*3.2m13.53.5HaiZhiHui Machine200 Cubic Meter Block Production Line








4-1Ferry carHDBD-001 Size: 2m*1.5m51.125.60HaiZhiHui Machine200 Cubic Meter Block Production Line
4-2Demolding lineTM-001 Size: 18m*1.1m12.202.20HaiZhiHui Machine200 Cubic Meter Block Production Line
4-3Return mold production lineHM-001 Size: 18m*1.1m11.501.50HaiZhiHui Machine200 Cubic Meter Block Production Line
4-4Pouring lineJZ-001 Size: 18m*1.1m11.501.50HaiZhiHui Machine200 Cubic Meter Block Production Line
4-5Automatic feeding lineHDZD-001 Size: 4m*1.1m20.300.60HaiZhiHui Machine200 Cubic Meter Block Production Line
4-6Automatic discharging lineHDZD-002Size: 4m*1.1m20.300.60HaiZhiHui Machine200 Cubic Meter Block Production Line








5-1Platform PLC main control cabinetHDKZ1-001 Size: 1300*1100*451

HaiZhiHui Machine200 Cubic Meter Block Production Line
5-2Foaming Electrical cabinetHDCB-001 Size: 700*500*4001

HaiZhiHui Machine200 Cubic Meter Block Production Line
5-3Remote moudulePouring raw material into the square container.1

HaiZhiHui Machine200 Cubic Meter Block Production Line
5-4MoldHDCM1-002 Size: 1.2m*1.2m*0.62m1

HaiZhiHui Machine200 Cubic Meter Block Production Line

Key Advantages of 200m³/Day AAC Production System

High Capacity Continuous Production

The system is designed for industrial-scale output with stable and continuous production performance, suitable for large market supply chains.

Low Labor Requirement

The entire production line requires only:

  • 8 workers

to complete full operation, significantly reducing labor cost while maintaining high productivity.

Simple Operation and Maintenance

The system is designed with:

  • user-friendly operation interface

  • simplified maintenance structure

  • stable equipment performance

  • reduced downtime

making it suitable for large factories with continuous operation requirements.

Stable and High-Quality Output

The integrated automation system ensures:

  • consistent block density

  • accurate dimensions

  • improved compressive strength

  • reduced defect rate

Flexible Product Manufacturing Capability

This production line supports multiple AAC product types:

  • aerated concrete blocks

  • self-insulating wall blocks

  • ceramsite lightweight blocks

  • thermal insulation masonry materials


Production Process Overview

The 200m³/day AAC production line follows a fully industrialized workflow:

1. Raw Material Preparation

Automated batching ensures precise material proportioning.

2. Mixing and Foaming

High-efficiency system produces uniform aerated slurry with stable expansion performance.

3. Mold Filling and Pre-curing

Controlled pouring ensures consistent mold formation and structural stability.

4. Cutting Process

Double-track vertical cutting system provides high-precision shaping.

5. Demolding and Transfer

Automatic demolding improves workflow efficiency and reduces manual labor.

6. Final Curing and Storage

Blocks achieve required:

  • strength performance

  • insulation properties

  • durability standards

before storage and shipment.


Suitable Customers for This Production Line

Large AAC Manufacturers

For companies targeting high-volume AAC production and regional supply dominance.

EPC Construction Contractors

Ideal for contractors integrating material production into large-scale construction projects.

Industrial Building Material Groups

For companies supplying:

  • residential developments

  • commercial construction projects

  • infrastructure engineering

Overseas Large-Scale Investment Projects

Especially suitable for:

  • government housing projects

  • industrial park construction

  • large urban development projects


Applications of AAC Blocks

AAC products manufactured by this system are widely used in:

  • high-rise residential buildings

  • commercial complexes

  • industrial factories

  • infrastructure and public projects

Key benefits include:

  • lightweight structure

  • fire resistance

  • thermal insulation

  • acoustic insulation

  • energy efficiency

  • faster construction speed

Solution

The production line includes core equipment such as a feeding and metering system, a foaming and mixing system, an automatic demolding device, and a double-track rotary vertical cutting machine. It is easy to operate, requiring only 8 workers to complete production. The equipment is simple to operate and maintain. This production line can produce various products such as aerated concrete blocks, homogeneous self-insulating blocks, and ceramsite blocks.


200 Cubic Meter Block Production Line


Why Choose Hengde

Turnkey AAC Factory Solution Provider

We provide complete project services including:

  • factory planning and design

  • equipment manufacturing

  • installation guidance

  • commissioning support

  • production training

Advanced Industrial Automation Technology

Ensures high efficiency, stability, and reduced labor dependency.

Customized Engineering Solutions

We can customize:

  • production capacity

  • automation level

  • factory layout

  • mold system configuration

Global Project Experience

Hengde AAC production systems are successfully operating in multiple international markets with proven industrial performance.


Frequently Asked Questions

What is the production capacity?

  • 200m³ per day AAC block production


How many workers are required?

Only:

  • 8 workers

are needed for full operation.


What is the production type?

This is a Turnkey High Capacity AAC Plant designed for industrial-scale automated production.


What products can be made?

  • AAC blocks

  • self-insulating blocks

  • ceramsite blocks


Can the system be customized?

Yes, we can customize:

  • capacity

  • layout

  • automation level

  • equipment configuration


Build a Large-Scale AAC Manufacturing Plant with Hengde

The 200m³/Day AAC Block Production Line is a high-efficiency Turnkey High Capacity AAC Plant designed for industrial manufacturers who require large output, stable quality, and optimized labor cost.

It is an ideal solution for companies aiming to build a scalable, automated, and competitive AAC production facility in the global construction materials market.



Actual Effect

Daily output is 200 cubic meters, with high product dimensional accuracy and a tolerance of only about 1mm. It occupies approximately 5 acres of land, requiring a production workshop of 1500-1800 square meters. A cutting system can be added later to increase output. It is the first choice for small and medium-sized scale production.

HOW CAN WE HELP YOU?

We can provide free design and research of different solutions based on your detailed needs. If you need any assistance before making a final decision, please feel free to contact us at any time. We are happy to add value to you!

Contact Us

Contact Us

+86 139 2413 9149

+86 139 2413 9149

+86 13924139149

hengdegz@gmail.com

No. 25 Fulian Road, Fu'an Industrial Zone, Foshan City

(LUCA Authorized Cooperation Base in Germany)

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